Assembly and Welding Joint Intelligent Work Island is mainly used in the welding production of steel structure prefabricated buildings, steel structure roof beams, H-shaped steel beams and columns, and other types of intelligent production lines. The compatibility of the welding joint work island with the ground rail and the adaptability of the welding joint workstation. The system deeply integrates assembly and welding processes, and interacts with PLC signals after importing models to determine incoming material data. By scanning the base material and component materials through a visual system, accurate material retrieval and placement positions are obtained. The weld seam type and data are obtained through a model, and then integrated with a fabric welding expert library to automatically generate welding programs and execute welding.

Nine Axis Cantilever Intelligent Workstation is mainly used for the welding production of intermediate assembly structures of ships and bridges, as well as workpieces of high mechanical equipment types. The Nine Axis Cantilever Workstation is compatible with the adaptability of ground rail, seven axis cantilever, and eight axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

Eight Axis Cantilever Intelligent Workstation is mainly used for the welding production of bridge and ship plate unit structures and other types of workpieces. The eight axis cantilever workstation is compatible with the adaptability of ground rails and seven axis cantilever workstations, improving the adaptability in the width direction. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding

Seven axis cantilever intelligent workstation is mainly used for welding production of steel structure roof beams, H-shaped steel beams and columns, overhead beams, brackets and other types of workpieces. The seven axis cantilever workstation is compatible with the adaptability of the ground rail workstation and improves the adaptability in the width direction. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information integrated with a fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

The gantry type multi additional axis dual machine intelligent welding workstation is mainly used for robot automated welding of various steel structure buildings, bridges, ships and other structures. The workstation meets the welding requirements of various corner welds such as H-shaped steel structures, bridge slab units, and horizontal plates, and has continuous upgrading conditions. It will also adapt to welding in other scenarios in the future. Each gantry welding workstation includes a control system, gantry walking mechanism, 2 sets of arc welding robots, 2 sets of robot welding power supplies and cooling water tanks, 2 sets of intelligent welding vision systems, and 2 sets of water cooling gun systems.

Eight Axis Gantry Intelligent Workstation is mainly used for the welding production of plate unit structure type workpieces in ships, bridges, and environmental protection equipment. The eight axis gantry workstation is compatible with the adaptability of ground rails, seven axis cantilevers, eight axis cantilevers, and seven axis gantry workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

Seven axis gantry intelligent workstation is mainly used for welding production of steel structure roof beams, H-shaped steel beams and columns, overhead beams, brackets and other types of workpieces. The seven axis gantry workstation is compatible with the adaptability of ground rails and seven axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

Each set of ground track welding workstation includes: arc welding robot, ground track walking mechanism, welding power supply, welding gun and water cooling system, vision system, intelligent welding system (standard configuration). The ground track length is 6 meters/9 meters, capable of X-axis displacement including ground track, gear rack, various linear guides, etc. The working range of the workstation in the Y-axis direction is 1.5 meters on each side, depending on the length of the track

Utilizing self-developed intelligent welding and vision systems, the workstation employs visual photography, line marking, and laser scanning to precisely identify and calculate the position of weld seams. Based on the scanning results, the actual position of the weld seam is determined; the workstation automatically matches the welding process according to the size of the weld angle, including current, voltage, welding speed, and torch posture. Furthermore, based on welding trajectories and processes, program instructions recognizable by robots are created and transmitted to them for welding.