Gantry Eight-axis Intelligent Workstation

Eight Axis Gantry Intelligent Workstation is mainly used for the welding production of plate unit structure type workpieces in ships, bridges, and environmental protection equipment. The eight axis gantry workstation is compatible with the adaptability of ground rails, seven axis cantilevers, eight axis cantilevers, and seven axis gantry workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

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Ssembly diagram of the Gantry Eight-Axis Workstation

Parameters of the Gantry Eight-Axis Workstation

subitem	unit	content
applicable scenarios	/	Welding of structural components such as H-shaped steel beams, columns, bridge slabs, and large diaphragms (with a width less than 5/7 meters)
equipment specifications	m	247.53.8、249.53.8
total power	KW	34
Maximum working range	m	2250.45、2270.45
average welding efficiency	m/day	180~240(The structural types are different)

Performance of the Gantry Dual-Machine Eight-Axis Workstation

Application processes	Cutting, marking, welding
Environmental protection equipment	optional equipment
Work Coordinate System	PCS1、PCS2、PCS3
Working range	220005000450
Working hours	7*20H
Welding Process Package	CO2/80% CO2+20%AR solid core carbon steel, CO2 flux-cored carbon steel DC and pulse welding
Welding Material Type	spool packaging、drum packaging
Applicable scenarios	Welding of longer structural components such as H-shaped steel beams, columns, and bridge slabs
Motion mode	Eight-axis linkage
Auxiliary Axis	X and Y axis compensation additional axes, allowing both robots to cover the entire gantry workspace

Workflow of the Gantry Dual-Machine Eight-Axis Workstation

1)Manually or via conveyor chain, transport the components to be welded to the workstation frame, positioning them near point P；

2)(Simultaneously or in advance) Operators rotate the model consistently and create nodes based on the component number and placement；

3)If the placement deviation is too large, use a camera to identify the component's positioning point P. If the placement is close enough, operators directly load the model and initiate scanning；

4)After scanning is complete, the system initiates welding；

5)Once the welding of the entire component is completed, transport the component to the subsequent workstation. If there is no component model, the equipment can be operated for welding using visual interaction. After placing the component on the workstation, operators take photos of the welding areas using a camera, match the process, and initiate scanning for welding. Compared to model-driven operations, this method increases the relative workload for operators

Applicable Component Display (Partial)

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robot welding
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