Gantry Seven-axis Intelligent Workstation

Gantry Seven-axis Intelligent Workstation

Seven axis gantry intelligent workstation is mainly used for welding production of steel structure roof beams, H-shaped steel beams and columns, overhead beams, brackets and other types of workpieces. The seven axis gantry workstation is compatible with the adaptability of ground rails and seven axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

Inquiry now

Categories

New Products

Overview
Features
Specifications
RFQ

Product images

Ssembly diagram of the Gantry Seven-Axis Workstation

Parameters of the Gantry Seven-Axis Workstation

subitem	unit	content
applicable scenarios	/	Welding of longer (width less than 2.5 meters) structural components such as H-shaped steel beams, columns, and bridge slabs
equipment specifications	m	247.53.9
total power	KW	30
Maximum working range	m	220.50.45
average welding efficiency	m/day	160~220(The structural types are different)

Performance of the Gantry Dual-Machine Seven-Axis Workstation

Application processes	Cutting, marking, welding
Environmental protection equipment	optional equipment
Work Coordinate System	PCS1、PCS2、PCS3
Working range	220005000450
Working hours	7*20H
Welding Process Package	CO2/80% CO2+20%AR solid core carbon steel, CO2 flux-cored carbon steel DC and pulse welding
Welding Material Type	spool packaging、drum packaging
Applicable scenarios	Welding of longer structural components such as H-shaped steel beams, columns, and bridge slabs
Motion mode	Eight-axis linkage
Auxiliary Axis	X-axis compensation additional axis, with each of the two machines responsible for a certain area in the Y-axis (span direction).

Workflow of the Gantry Dual-Machine Seven-Axis Workstation

1)Manually or via conveyor chain, transport the components to be welded to the workstation frame, positioning them near point P；

2)(Simultaneously or in advance) Operators rotate the model consistently and create nodes based on the component number and placement；

3)If the placement deviation is too large, use a camera to identify the component's positioning point P. If the placement is close enough, operators directly load the model and initiate scanning；

4)After scanning is complete, the system initiates welding；

5)Once the welding of the entire component is completed, transport the component to the subsequent workstation. If there is no component model, the equipment can be operated for welding using visual interaction. After placing the component on the workstation, operators take photos of the welding areas using a camera, match the process, and initiate scanning for welding. Compared to model-driven operations, this method increases the relative workload for operators

Applicable Component Display (Partial)

Leave A Message

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Tags :

seven axis gantry intelligent workstation
welding
robot welding

Related Products

Water-cooled Pulse Laser Cleaning Machine

This laser cleaning machine is suitable for metal surfaces. The laser beam is able to achieve the desired cleaning effect accurately and easily. Requiring no chemical cleaning solution or consumables. Non-contact cleaning, protecting component base against damage. With precise cleaning function, selective cleaning of precise position and precise dimension can be realized.

Air-cooled Pulse Laser Cleaning Machine

Air- cooled laser cleaning Machine is a new generation of surface cleaning of High-tech products. Easy to install, manipulate and automate. Simple operation, can remove the surface of the object resin, oil, stains, dirt, embroidered turbid, coating, coating, paint.

1000watt Mini size laser welding machine

Lightweight, portable and easy to operate

Fiber laser marking machine

Laser marking technology is one of the largest application areas of laser processing. Laser marking is a marking method that uses a high-energy density laser to locally irradiate the workpiece to vaporize the surface material or cause a chemical reaction to change color, thereby leaving a permanent mark. Laser marking can produce a variety of characters, symbols and patterns, etc., and the size of the characters can range from millimeters to micrometers, which has special significance for the anti-counterfeiting of products.

2000Watt HANDHELD FIBER LASER WELDING MACHINE

Laser welding machine, some called laser welder or laser welding system, adopts a high energy density of laser beam to create fine, deep weld seams and high welding rates. Laser welding machines are mainly used to weld metals. Those laser welders for metals have the ability to weld dissimilar materials. 2000watt powerful handheld laser welding machine mian for welding thick material,Single side weld penetration up to 5mm. double side weld penetration us to 10mm.

3000W Fiber laser cutting machine

Laser cutting machine is an advanced tool that uses high-power laser beam to cut various materials. Its working principle is to focus the high-energy laser beam on the surface of the material, thereby locally heating and melting the material, and using auxiliary gas (such as oxygen, nitrogen or compressed air) to blow away the molten material to achieve cutting. Brand: PES LASER Item NO.: PES-T3000 Order(MOQ): 1 Payment: 30% DEPOSIT,70% BEFORE DELIVERY Product Origin: CHINA Shipping Port: SHANGHAI/NINGBO/GUANGZHOU/QINGHAI Lead Time： 35 day Product Weight: 3000KG

Stand-alone Intelligent Workstation

Utilizing self-developed intelligent welding and vision systems, the workstation employs visual photography, line marking, and laser scanning to precisely identify and calculate the position of weld seams. Based on the scanning results, the actual position of the weld seam is determined; the workstation automatically matches the welding process according to the size of the weld angle, including current, voltage, welding speed, and torch posture. Furthermore, based on welding trajectories and processes, program instructions recognizable by robots are created and transmitted to them for welding.