Handheld  laser cleaning machine

Assembly and Welding Joint Workstation

Assembly and Welding Joint Intelligent Work Island is mainly used in the welding production of steel structure prefabricated buildings, steel structure roof beams, H-shaped steel beams and columns, and other types of intelligent production lines. The compatibility of the welding joint work island with the ground rail and the adaptability of the welding joint workstation. The system deeply integrates assembly and welding processes, and interacts with PLC signals after importing models to determine incoming material data. By scanning the base material and component materials through a visual system, accurate material retrieval and placement positions are obtained. The weld seam type and data are obtained through a model, and then integrated with a fabric welding expert library to automatically generate welding programs and execute welding.

  • Overview
  • Features
  • Specifications
  • RFQ

Product images

en-pro-img-27.jpg

Workstation Configuration

Robot ARC12-2000/ER50-2100/ER210-2700 Efort
Welding Power Supply NBC-500 RP plus/Artsen2 PM500FR Supports pulse and DC welding free switching with good stability AOTAI,MEGMEET
Tools Can accommodate welding guns, cutting heads, and electromagnets Selection based on customer requirements
Vision System GBSJ-520 Includes laser sensors, high-definition vision cameras Gongbu
Intelligent Welding System Gongbu Intelligent Manufacturing develops intelligent welding systems for non-standard fields, leading the international level Gongbu

Assembly and Welding Joint Workstation Parameters

subitem unit content
applicable scenarios / Assembly of square tube beams and columns, assembly welding of primary and secondary beams of light steel H-beam in prefabricated houses
equipment specifications m Width of 5 meters * length to fit
total power KW 37
structural component requirements m Width ≤ 1200, part plate weight ≤ 50KG
average welding efficiency node 40~60 nodes (different types of nodes)

Performance of Assembly and Welding Joint Workstation

Application processes Automatic assembly, welding
Environmental protection equipment optional equipment
Work Coordinate System PCS2、PCS3
Working hours 7*20H
Welding Process Package CO2/80% CO2+20%AR solid core carbon steel,CO2flux-cored carbon steel DC and pulse welding
Welding Material Type spool packaging、drum packaging
Walking Auxiliary Axis Optional Ground Track and Gantry

Assembly and Welding Joint Workstation Workflow

1)At the front end of the production line, coding and cutting of materials are carried out sequentially according to the task list;

2)The conveying AGV transports the parts boards required for the planned tasks to the material platform position;

3)The intelligent assembly and welding system retrieves component models according to the task list and sends signals to each device at the workstation to be in position;

4)The indexing mechanism arrives at the docking station and triggers a signal, the gantry grabs the component and places it into the indexing mechanism;

5)After clamping by the indexing machine, the assembly robot determines the position of the component through visual scanning. The assembly robot starts grabbing the component boards for assembly based on the model and visual information (positioning and identification of parts) on the part table;

6)Welding robot starts spot welding, seam welding. After completing one side, the indexing machine flips to weld the other sides of the component boards;

7)After welding is completed, the system sends a signal, and the gantry hoists the finished components onto the AGV at the buffer station or the docking station (priority);

8)The finished components are transported to the manual grinding station by AGV or overhead crane.

pro-img-28.jpg

Applicable Component Display (Partial)

pro-img-29.jpg
Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Related Products
Laser Welding Machine For Sale
Cobot Laser Welding System
Handheld laser welding machine can work by manual, also can install on robot to make machine working full-automatic and increase work efficiency.
robot welding
Gantry Nine-axis Intelligent Workstation
The gantry type multi additional axis dual machine intelligent welding workstation is mainly used for robot automated welding of various steel structure buildings, bridges, ships and other structures. The workstation meets the welding requirements of various corner welds such as H-shaped steel structures, bridge slab units, and horizontal plates, and has continuous upgrading conditions. It will also adapt to welding in other scenarios in the future. Each gantry welding workstation includes a control system, gantry walking mechanism, 2 sets of arc welding robots, 2 sets of robot welding power supplies and cooling water tanks, 2 sets of intelligent welding vision systems, and 2 sets of water cooling gun systems.
#WeldingFixture #AutomatedWelding #LaserWelding  #WeldingAutomation #CustomWeldingFixture #ModularFixture  #PrecisionWelding #SmartManufacturing
Small Size Automatic Flat Right-Angle Welding Platform
The automatic flat-bed rectangular welding platform is a high-efficiency, precision welding system. It supports seamless switching between manual welding and automatic welding, and is compatible with handheld laser welding machines, TIG (argon arc) welding, and MIG/MAG (gas-shielded) welding. Equipped with PLC programming, it enables continuous welding with freely configurable start and end points, ensuring stable, reliable, and highly efficient welding quality.
intelligent welding
Cantilever Nine-axis Intelligent Workstation
Nine Axis Cantilever Intelligent Workstation is mainly used for the welding production of intermediate assembly structures of ships and bridges, as well as workpieces of high mechanical equipment types. The Nine Axis Cantilever Workstation is compatible with the adaptability of ground rail, seven axis cantilever, and eight axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.
FIBER LASER WELDING MACHINE
1500watt Portable Fiber Laser Welder
Welding is an innovative mounting technique that is used in all areas. While the technique itself is widespread, some of its processes are not yet as well known and underused. Laser welding falls into that category and, despite its false reputation as a complex process, offers many unparalleled advantages in terms of speed, technology and costs.
mini size laser welding machine
1000watt Mini size laser welding machine
Lightweight, portable and easy to operate
intelligent welding
Ground Track Intelligent Workstation
Each set of ground track welding workstation includes: arc welding robot, ground track walking mechanism, welding power supply, welding gun and water cooling system, vision system, intelligent welding system (standard configuration). The ground track length is 6 meters/9 meters, capable of X-axis displacement including ground track, gear rack, various linear guides, etc. The working range of the workstation in the Y-axis direction is 1.5 meters on each side, depending on the length of the track
Handheld Laser Welding Machine Cost
4-axis Automatic Welding Station
High weld consistency,Suitable for mass production,high efficiency,Weld seam is smooth, no need to be polished,Sealed weld seam, high strength,Adjustable power,Wide range of applications

How Can We Help You?

Learn more about our products and services? Call +8618856420577
Send a message

click here to leave a message

Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Home

Systems

about

contact