Gantry Nine-axis Intelligent Workstation

The gantry type multi additional axis dual machine intelligent welding workstation is mainly used for robot automated welding of various steel structure buildings, bridges, ships and other structures. The workstation meets the welding requirements of various corner welds such as H-shaped steel structures, bridge slab units, and horizontal plates, and has continuous upgrading conditions. It will also adapt to welding in other scenarios in the future. Each gantry welding workstation includes a control system, gantry walking mechanism, 2 sets of arc welding robots, 2 sets of robot welding power supplies and cooling water tanks, 2 sets of intelligent welding vision systems, and 2 sets of water cooling gun systems.

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Ssembly diagram of the Gantry Nine-Axis Workstation

Parameters of the Gantry Nine-Axis Workstation

subitem	unit	content
applicable scenarios	/	Mainly used for bridge structure plate units, H-beams, and other assembly components such as transportation rails
equipment specifications	m	247.54.8
total power	KW	37
Maximum working range	m	2451.5
average welding efficiency	m/day	160~220(The structural types are different)

Performance of the Gantry Dual-Machine Nine-Axis Workstation

Application processes	Cutting, marking, welding
Environmental protection equipment	optional equipment
Work Coordinate System	PCS1、PCS2、PCS3
Working range	2400050001500
Working hours	7*20H
Welding Process Package	CO2/80% CO2+20%AR solid core carbon steel, CO2flux-cored carbon steel DC and pulse welding
Welding Material Type	spool packaging、drum packaging
applicable scenarios	Welding of large enclosures, H-beams, columns, bridge plates, large bulkheads, and other structural components
Motion mode	Nine-axis linkage
Auxiliary Axis	Optional Ground Track and Gantry

Workflow of the Gantry Dual-Machine Nine-Axis Workstation

1)Manually or via conveyor chain, transport the components to be welded to the workstation frame, positioning them near point P；

2)(Simultaneously or in advance) Operators rotate the model consistently and create nodes based on the component number and placement；

3)If the placement deviation is too large, use a camera to identify the component's positioning point P. If the placement is close enough, operators directly load the model and initiate scanning；

4)After scanning is complete, the system initiates welding；

5)Once the welding of the entire component is completed, transport the component to the subsequent workstation. If there is no component model, the equipment can be operated for welding using visual interaction. After placing the component on the workstation, operators take photos of the welding areas using a camera, match the process, and initiate scanning for welding. Compared to model-driven operations, this method increases the relative workload for operators

Applicable Component Display (Partial)

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