Gantry Nine-axis Intelligent Workstation

The gantry type multi additional axis dual machine intelligent welding workstation is mainly used for robot automated welding of various steel structure buildings, bridges, ships and other structures. The workstation meets the welding requirements of various corner welds such as H-shaped steel structures, bridge slab units, and horizontal plates, and has continuous upgrading conditions. It will also adapt to welding in other scenarios in the future. Each gantry welding workstation includes a control system, gantry walking mechanism, 2 sets of arc welding robots, 2 sets of robot welding power supplies and cooling water tanks, 2 sets of intelligent welding vision systems, and 2 sets of water cooling gun systems.

Inquiry now

Categories

New Products

Overview
Features
Specifications
RFQ

Product images

Ssembly diagram of the Gantry Nine-Axis Workstation

Parameters of the Gantry Nine-Axis Workstation

subitem	unit	content
applicable scenarios	/	Mainly used for bridge structure plate units, H-beams, and other assembly components such as transportation rails
equipment specifications	m	247.54.8
total power	KW	37
Maximum working range	m	2451.5
average welding efficiency	m/day	160~220(The structural types are different)

Performance of the Gantry Dual-Machine Nine-Axis Workstation

Application processes	Cutting, marking, welding
Environmental protection equipment	optional equipment
Work Coordinate System	PCS1、PCS2、PCS3
Working range	2400050001500
Working hours	7*20H
Welding Process Package	CO2/80% CO2+20%AR solid core carbon steel, CO2flux-cored carbon steel DC and pulse welding
Welding Material Type	spool packaging、drum packaging
applicable scenarios	Welding of large enclosures, H-beams, columns, bridge plates, large bulkheads, and other structural components
Motion mode	Nine-axis linkage
Auxiliary Axis	Optional Ground Track and Gantry

Workflow of the Gantry Dual-Machine Nine-Axis Workstation

1)Manually or via conveyor chain, transport the components to be welded to the workstation frame, positioning them near point P；

2)(Simultaneously or in advance) Operators rotate the model consistently and create nodes based on the component number and placement；

3)If the placement deviation is too large, use a camera to identify the component's positioning point P. If the placement is close enough, operators directly load the model and initiate scanning；

4)After scanning is complete, the system initiates welding；

5)Once the welding of the entire component is completed, transport the component to the subsequent workstation. If there is no component model, the equipment can be operated for welding using visual interaction. After placing the component on the workstation, operators take photos of the welding areas using a camera, match the process, and initiate scanning for welding. Compared to model-driven operations, this method increases the relative workload for operators

Applicable Component Display (Partial)

Leave A Message

If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Tags :

robot welding
welding robot

Related Products

Air-cooled Pulse Laser Cleaning Machine

Air- cooled laser cleaning Machine is a new generation of surface cleaning of High-tech products. Easy to install, manipulate and automate. Simple operation, can remove the surface of the object resin, oil, stains, dirt, embroidered turbid, coating, coating, paint.

Stand-alone Intelligent Workstation

Utilizing self-developed intelligent welding and vision systems, the workstation employs visual photography, line marking, and laser scanning to precisely identify and calculate the position of weld seams. Based on the scanning results, the actual position of the weld seam is determined; the workstation automatically matches the welding process according to the size of the weld angle, including current, voltage, welding speed, and torch posture. Furthermore, based on welding trajectories and processes, program instructions recognizable by robots are created and transmitted to them for welding.

Fiber laser marking machine

Laser marking technology is one of the largest application areas of laser processing. Laser marking is a marking method that uses a high-energy density laser to locally irradiate the workpiece to vaporize the surface material or cause a chemical reaction to change color, thereby leaving a permanent mark. Laser marking can produce a variety of characters, symbols and patterns, etc., and the size of the characters can range from millimeters to micrometers, which has special significance for the anti-counterfeiting of products.

Cantilever Nine-axis Intelligent Workstation

Nine Axis Cantilever Intelligent Workstation is mainly used for the welding production of intermediate assembly structures of ships and bridges, as well as workpieces of high mechanical equipment types. The Nine Axis Cantilever Workstation is compatible with the adaptability of ground rail, seven axis cantilever, and eight axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

Ground Track Intelligent Workstation

Each set of ground track welding workstation includes: arc welding robot, ground track walking mechanism, welding power supply, welding gun and water cooling system, vision system, intelligent welding system (standard configuration). The ground track length is 6 meters/9 meters, capable of X-axis displacement including ground track, gear rack, various linear guides, etc. The working range of the workstation in the Y-axis direction is 1.5 meters on each side, depending on the length of the track

4-axis Automatic Welding Station

High weld consistency,Suitable for mass production，high efficiency,Weld seam is smooth, no need to be polished,Sealed weld seam, high strength,Adjustable power,Wide range of applications