Welding Platform for Enhanced Industrial Automation

The welding platform is a modular fixturing system built on a precision grid base, designed to position and clamp workpieces with high repeatability. Its main function is to provide a versatile and flexible foundation for automation, transforming any welding process into a more efficient, precise, and adaptable automated operation.

The 3-axis welding platform is a device specifically designed for welding the edges and corners of workpieces. This equipment has the advantages of high work efficiency, high degree of automation, good weld consistency, simple operation, and low requirements for weld quality. Using this equipment to replace manual welding of workpieces greatly automates the welding process. It significantly improves the efficiency and quality of traditional manual welding, greatly reduces the labor intensity of workers, significantly lowers the skill and physical requirements for welders, and reduces welding labor costs. The auxiliary welding platform developed and produced by our company can be equipped with various welding equipment (such as laser welding machines, TIG welding machines, and CO2 gas shielded welding machines) for flexible replacement.

The automatic flat-bed rectangular welding platform is a high-efficiency, precision welding system. It supports seamless switching between manual welding and automatic welding, and is compatible with handheld laser welding machines, TIG (argon arc) welding, and MIG/MAG (gas-shielded) welding. Equipped with PLC programming, it enables continuous welding with freely configurable start and end points, ensuring stable, reliable, and highly efficient welding quality.

Welding is an innovative mounting technique that is used in all areas. While the technique itself is widespread, some of its processes are not yet as well known and underused. Laser welding falls into that category and, despite its false reputation as a complex process, offers many unparalleled advantages in terms of speed, technology and costs.

Nine Axis Cantilever Intelligent Workstation is mainly used for the welding production of intermediate assembly structures of ships and bridges, as well as workpieces of high mechanical equipment types. The Nine Axis Cantilever Workstation is compatible with the adaptability of ground rail, seven axis cantilever, and eight axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

The gantry type multi additional axis dual machine intelligent welding workstation is mainly used for robot automated welding of various steel structure buildings, bridges, ships and other structures. The workstation meets the welding requirements of various corner welds such as H-shaped steel structures, bridge slab units, and horizontal plates, and has continuous upgrading conditions. It will also adapt to welding in other scenarios in the future. Each gantry welding workstation includes a control system, gantry walking mechanism, 2 sets of arc welding robots, 2 sets of robot welding power supplies and cooling water tanks, 2 sets of intelligent welding vision systems, and 2 sets of water cooling gun systems.

This straight seam welding machine adopts the keys pressing mechanism, for work-piece in welding process provides a uniform and stable clamping force and cooling effect, reduces the deformation of welding and post weld heat-affected zone of the weld impact. Thus ensuring the work-piece welding is flat and smooth. Welding process using a welding process of welded forming on both sides, ensuring weld 100% welded. It is suitable for MIG/MAG and TIG welding of ferrous or nonferrous metals. Customers can choose the equipment, gas protection, water cooling, seam tracking.

Laser marking technology is one of the largest application areas of laser processing. Laser marking is a marking method that uses a high-energy density laser to locally irradiate the workpiece to vaporize the surface material or cause a chemical reaction to change color, thereby leaving a permanent mark. Laser marking can produce a variety of characters, symbols and patterns, etc., and the size of the characters can range from millimeters to micrometers, which has special significance for the anti-counterfeiting of products.