3-Axis Welding Platform for Enhanced Industrial Automation

The welding platform is a device specifically designed for welding the edges and corners of workpieces. This equipment has the advantages of high work efficiency, high degree of automation, good weld consistency, simple operation, and low requirements for weld quality. Using this equipment to replace manual welding of workpieces greatly automates the welding process. It significantly improves the efficiency and quality of traditional manual welding, greatly reduces the labor intensity of workers, significantly lowers the skill and physical requirements for welders, and reduces welding labor costs. The auxiliary welding platform developed and produced by our company can be equipped with various welding equipment (such as laser welding machines, TIG welding machines, and CO2 gas shielded welding machines) for flexible replacement.

The welding platform is a modular fixturing system built on a precision grid base, designed to position and clamp workpieces with high repeatability. Its main function is to provide a versatile and flexible foundation for automation, transforming any welding process into a more efficient, precise, and adaptable automated operation.

The automatic flat-bed rectangular welding platform is a high-efficiency, precision welding system. It supports seamless switching between manual welding and automatic welding, and is compatible with handheld laser welding machines, TIG (argon arc) welding, and MIG/MAG (gas-shielded) welding. Equipped with PLC programming, it enables continuous welding with freely configurable start and end points, ensuring stable, reliable, and highly efficient welding quality.

Utilizing self-developed intelligent welding and vision systems, the workstation employs visual photography, line marking, and laser scanning to precisely identify and calculate the position of weld seams. Based on the scanning results, the actual position of the weld seam is determined; the workstation automatically matches the welding process according to the size of the weld angle, including current, voltage, welding speed, and torch posture. Furthermore, based on welding trajectories and processes, program instructions recognizable by robots are created and transmitted to them for welding.

Nine Axis Cantilever Intelligent Workstation is mainly used for the welding production of intermediate assembly structures of ships and bridges, as well as workpieces of high mechanical equipment types. The Nine Axis Cantilever Workstation is compatible with the adaptability of ground rail, seven axis cantilever, and eight axis cantilever workstations. The system deeply integrates welding processes, accurately locates component welds through a visual system, and automatically generates welding programs and executes welding based on the obtained weld coordinate information through the integrated fabric welding expert library. For flat angle welds, vertical angle welds, and multi-layer and multi pass welds with arbitrary placement of workpieces, precise and fast welding can be achieved without programming, teaching, and graphic import. The workstation has auxiliary functions such as arc tracking, automatic gun cleaning, and long-term continuous welding.

Air- cooled laser cleaning Machine is a new generation of surface cleaning of High-tech products. Easy to install, manipulate and automate. Simple operation, can remove the surface of the object resin, oil, stains, dirt, embroidered turbid, coating, coating, paint.

This straight seam welding machine adopts the keys pressing mechanism, for work-piece in welding process provides a uniform and stable clamping force and cooling effect, reduces the deformation of welding and post weld heat-affected zone of the weld impact. Thus ensuring the work-piece welding is flat and smooth. Welding process using a welding process of welded forming on both sides, ensuring weld 100% welded. It is suitable for MIG/MAG and TIG welding of ferrous or nonferrous metals. Customers can choose the equipment, gas protection, water cooling, seam tracking.

Each set of ground track welding workstation includes: arc welding robot, ground track walking mechanism, welding power supply, welding gun and water cooling system, vision system, intelligent welding system (standard configuration). The ground track length is 6 meters/9 meters, capable of X-axis displacement including ground track, gear rack, various linear guides, etc. The working range of the workstation in the Y-axis direction is 1.5 meters on each side, depending on the length of the track